Wire rope isolators a guaranteed solution to problems of Vibration from industrial machines

Wire rope isolators are high performance isolation equipment’s used in a number of industries to curb the problem of vibrations from machines. These equipment’s are one of a kind instruments designed with an intention to offer maximum vibration isolation to machines in which they are installed. Generally, Wire Rope vibration Isolators are made-up of stainless steel cables and aluminium retaining bars that provides excellent vibration isolation to industrial machines. Not just that, being a corrosion resistant equipment, they are highly resistant to harsh environmental conditions, providing high performance on a variety of applications in which they are installed. These vibration wire rope isolators are completely unaffected by any liquid, oil, chemicals, abrasives, ozone, and temperature extremes.
Wire rope isolators
also comes in a compact form known as the compact wire rope isolators. These are no different than the general ones except for the fact that compact wire rope isolators are smaller in size. Further, as compared to the traditional ones, these wirerope isolators are known for their capabilities of efficiently absorbing shock and vibration in spaces between machines and the equipment. Compact isolators offer single point mounting which makes them highly flexible and easy for integrating into existing products. As a versatile piece of equipment, it offers different mounting options, crimping patterns, and size variation. In fact, the helical wire rope isolator can help your systems meet all standard requirements for industrial, defence, and commercial uses. Both compact wire rope isolators and the tradition wire rope isolators can be used on components or machine in which their motors and fans produce vibrations onto surrounding structures.

We all know that shock and vibration can together or individually influence the performance and life expectancy of nearly all kind of mechanical and electrical device, be it large or small. However, with isolation equipment’s like the vibration wire rope isolators, it can really make the difference. Wire rope isolators have found numerous applications in the shock and vibration isolation of military hardware and industrial machinery. However, most applications of wire rope isolators are equipment’s that needs to be mounted against shock or vibration, but where sound isolation is typically a minor issue and given not much of importance.

The wire rope company vibration isolation dampeners are products designed to effectively reduce transmitted shock and vibration and provide means and ways of adjustment up to the precise level, aligning, and supporting the industrial machinery. These products generally provide protection to systems like the industrial machinery and building structures from incoming vibration and shocks caused by machinery. It is rightly said in today’s industry that no other isolator in the market can match the versatility and performance characteristics of the wire rope Isolator. So, if you have plans of buying one for your industrial machines, do consider consulting specialists of the industry before purchasing one. Understand from the manufacturers how best wire rope isolators will help you solve vibration and shock issues for your machineries and then accordingly invest in what best suits your requirement.

 

 

Series of Wire rope isolators offered by Andre HVAC

Wire rope isolators in general

There is a wide range of wire rope isolators available in the market that helps combat shock and vibration issues in virtually any application they are installed in. For effective shock and vibration isolation you need to select wire rope isolators that are perfectly well designed with the right wire diameter, right number of strands per section, cable length and twist. Basically these wire rope isolators are designed to provide inherent damping by the virtue of relative motion between the wire strands. The damping thus limits vibration shock and the start-up and shut-down transients in the machine.  Ideally, these vibration isolation wire rope systems require less or no maintenance, takes up limited space and keep functioning under varying temperatures and in corrosive environments.

Types of wire rope isolators

Wire rope isolators come in three different variants including heavy duty wire rope isolators, compact wire rope isolators, and circular wire rope isolators. So, depending on the application in use and the requirement one can decide on the type of wire rope isolator required for n application.

  • Heavy duty wire rope isolators – Heavy duty wire rope isolators are often used in applications that require powerful vibration isolation. These wire rope isolators offer multi-dimensional vibration and shock isolation for all kinds of application in which they are installed. Designed and made of high quality stainless steel braided cable thread, these heavy duty wire rope offer maximum shock and vibration isolation. General applications of Heavy duty wire rope isolators include aircraft, engines, generators, military equipment, marine equipment, shipping containers, ship and boat antennas, compressors, industrial equipment.
  • Compact wire rope isolators

Compact wire rope isolators are small in size and specially designed for applications that have space constrains. Just like any normal vibration isolators they too offer maximum vibration and shock isolation. General application of these wire rope vibration isolators includes Computer Cases, Hard Drives, Generators, Mounted Cameras, Mobile, Drones, Medical equipments etc.

  • Circular wire rope isolator

Circular wire rope isolators are circular in shape are compact in design, ideal for applications that have space limit. These wire rope isolators provide multi-directional shock and vibration isolation like any normal wire rope isolators and can be installed in different ways to meet any application requirement.

 Wire rope isolators offered by Andre HVAC international

Andre HVAC International Inc offers wire rope isolators that are built with heavy duty stainless steel braided wire rope cable threaded in aluminum alloy retaining bars, and crimped and mounted for effective shock and vibration isolation. Built from the best quality corrosion resistant stainless steel these wire rope mounts are unaffected by any harsh environmental conditions, temperatures, oils, abrasives, humidity, ozone, grease, chemicals, ozone, dust and erosion from solvent.  These wire ropes are high performing shock and vibration isolator used in range of applications. Having a comparatively longer life span, ability of adapting to elastic displacement in all dimensions, allowing multi-directional vibration isolation and capability of installing in different ways, makes it an ideal vibration isolation equipment for your applications.

 

Wire rope isolators in military industry

Military industry which is all about defense and security requires isolation equipments to absorb shock and vibration emitted from the machines. This is exactly when the industry utilizes wire rope isolators of for the purpose of shock and vibration isolation.  Andre HVAC International is a reputed company offering quality wire rope isolators to various industries for the purpose of helping their clients resolve issues related to shock and vibration.

Need of wire rope isolator in the military industry

Wire rope vibration isolators or shock isolators play a critical role in the defense or military industry. These vibration isolator wire ropes are required to ensure that the equipments in defense industry are shock and vibration isolated. Equipments and machines in the industry generating high vibration and shock may lead to serve damage, human life casualties or even death. Further, defense equipments are often subjected to high level pressure and temperature variation. Hence, wire rope isolators for vibration dampening are designed and utilized in way to withstand any form of pressure or strain, making it ideal equipment for the defense or military industry.

Wire rope isolators utilized in the military industry

Wire rope isolator or wire rope mounts are widely used in the military industry for various purposes. These cable isolators help in dampening of high level vibrations affecting the equipments in use. They help in absorbing vibration from the source and in turn minimize the damage caused to the rest of the machine. Wire rope vibration isolator is versatile equipment that is designed to withstand any level of pressure. Hence, they are commonly used in military tank, fighter jets and aircrafts for absorbing any form of pressure and dampening of vibration and shock. Since wire rope isolators are strong equipments they are therefore ideal for military industry.

In addition to the military industry, these compact wire rope isolators are also widely used in the aerospace industry that manufactures fighter jets. Other than that vibration isolation wire rope is used in dampening of vibration and shock.

General application of wire rope isolators and mounts

Constructed of stainless steel cables, wire rope isolators are designed and built for heavy-duty applications. These isolators are maintenance-free, corrosion-resistant and also offer dampening or isolation of vibration, noise and shock in all directions. Being a versatile piece of equipment, wire rope isolator has its use in many industries including aerospace, military, medical, shipping and other such industries. These wire isolators are generally used in electronics, airborne equipment, generators, motors, pumps, fans, HVAC equipment, marine equipment, mechanical devices, compressors etc.

Wire rope isolators proved right for vibration and noise reduction

Look at any running equipment, plant, and machinery in the industrial environment and you will find them under the influence of vibration and shock. Irrespective of the fact that it is

anti-vibration mount wire rope isolator

anti-vibration mount wire rope isolator

mechanical, electrical or electronic equipment, vibration and shock tend to shorten the life of the machinery. It is not surprising to find equipment that has been withdrawn from service due to the severe impact of vibrations. A combination of repeated load or fatigue can be detrimental to the health of the machine. Under such circumstances, it is advisable to go in for suitable anti-vibration products like the wire rope vibration isolator.

Noise reduction: Traditionally, the wire rope vibration mounts are used for providing insulation from low-frequency vibrations. The wire vibration isolators are also frequently used for shock isolation applications. Recently a lot of interest has been generated in the use of wire rope vibration isolators for noise reduction within the audible frequency domain. The important parameter here is the stiffness of the wire rope. Thus, going against the popular belief, the wire rope vibration isolator is also suitable for abatement of noise application.

Damping and amplitude: The anti-vibration mount wire rope isolators provide quite a high damping just like rubber isolators. The separate threads of the twisted wire rope generate enough friction and are responsible for the phenomenon. The stiffness is strongly dependent on the frequency but is independent with respect to the vibration amplitudes, within the audible frequency range. The wire rope shock isolators depict a low stiffness for significantly high amplitudes in low-frequency applications. Thus, the behavioral patterns of the wire rope shock mounts are suited for vibration and shock isolation besides noise reduction in the audible frequency domain.

Weather resistance: The wire rope vibration mounts are capable of performing in harsh Tackling vibration, shock, and noise through wire rope mountsconditions. While they operate in a very wide temperature range, they can also withstand corrosion. The material used for the wire rope is stainless steel while the holding bracket is of aluminum and both are almost inert to the corrosive elements like moisture, industrial grease and oil, the ozone layer, and nuclear radiation.

 Characteristics of wire rope isolators:

  • Solid, metallic build
  • Low frequency, highly damped vibration isolation
  • Substantial shock attenuation
  • Can withstand temperatures from -200°F to +650°F
  • Adequately safe application
  • Does not require maintenance

Typical Applications of cable isolators:

  • Avionics and onboard electronics
  • Marine equipment and electronics
  • Telecom and Mobile equipment
  • Disc drives and computers
  • Generators, blowers and ceiling fans
  • Compressors, Motors and Pumps
  • Medical and lab Equipment

Features:  Each cable isolator comes with softened non-linear stiffness. The maximum dynamic displacement is over 70 per cent of the space taken up by the mount. As there is Passive vibration solutions through wire rope isolatorsan increase in displacement the dynamic stiffness of the wire isolator decreases. When you buy wire rope isolators the key lies in the selection of the wire rope. The important features are wire length, number of strands, wire diameter, wire rope twist and number of wire ropes per section. The wire rope shock isolators are capable of providing a damping of around 15 per cent. The wire rope vibration isolators become stiffer as you go in for the maximizing the damping by using larger diameter loops. The basic framework of the cable isolators consists of a heavy duty interwoven stainless steel wire rope and retaining bars made of aluminum alloy. The loops of the wire rope are held tightly by the retaining bars to form a solid build.

Limited space applications: The circular wire rope isolators occupy very little space and are passive in nature. Wherever there is a limitation of space the circular wire vibration isolators are the best bet. The circular wire rope isolators are definitely smaller in size but depict the properties similar to normal wire rope mounts. They also do not require any maintenance and can be termed as “Fit and Forget.”

Andre HVAC International Inc. brings to you the wire rope isolators which possess environmental stability and are suited for the applications that demand the highest level of quality, performance and ruggedness. The AHI wire rope shock mounts have a superior logo1.pngresilience. The systems have the ability and strength to restrain load under unfavorable conditions. They rapidly return to the normal operating position after repeated shocks. The wire rope isolators diminish the shock with minimum dynamic travel. Large deflections are required to bring the impacts of heavy shock loads within acceptable limits. The Andre HVAC wire isolators are having a sturdy design which does buckle under shock loads but does not deform permanently or bottom out.