Wire rope isolators a guaranteed solution to problems of Vibration from industrial machines

Wire rope isolators are high performance isolation equipment’s used in a number of industries to curb the problem of vibrations from machines. These equipment’s are one of a kind instruments designed with an intention to offer maximum vibration isolation to machines in which they are installed. Generally, Wire Rope vibration Isolators are made-up of stainless steel cables and aluminium retaining bars that provides excellent vibration isolation to industrial machines. Not just that, being a corrosion resistant equipment, they are highly resistant to harsh environmental conditions, providing high performance on a variety of applications in which they are installed. These vibration wire rope isolators are completely unaffected by any liquid, oil, chemicals, abrasives, ozone, and temperature extremes.
Wire rope isolators
also comes in a compact form known as the compact wire rope isolators. These are no different than the general ones except for the fact that compact wire rope isolators are smaller in size. Further, as compared to the traditional ones, these wirerope isolators are known for their capabilities of efficiently absorbing shock and vibration in spaces between machines and the equipment. Compact isolators offer single point mounting which makes them highly flexible and easy for integrating into existing products. As a versatile piece of equipment, it offers different mounting options, crimping patterns, and size variation. In fact, the helical wire rope isolator can help your systems meet all standard requirements for industrial, defence, and commercial uses. Both compact wire rope isolators and the tradition wire rope isolators can be used on components or machine in which their motors and fans produce vibrations onto surrounding structures.

We all know that shock and vibration can together or individually influence the performance and life expectancy of nearly all kind of mechanical and electrical device, be it large or small. However, with isolation equipment’s like the vibration wire rope isolators, it can really make the difference. Wire rope isolators have found numerous applications in the shock and vibration isolation of military hardware and industrial machinery. However, most applications of wire rope isolators are equipment’s that needs to be mounted against shock or vibration, but where sound isolation is typically a minor issue and given not much of importance.

The wire rope company vibration isolation dampeners are products designed to effectively reduce transmitted shock and vibration and provide means and ways of adjustment up to the precise level, aligning, and supporting the industrial machinery. These products generally provide protection to systems like the industrial machinery and building structures from incoming vibration and shocks caused by machinery. It is rightly said in today’s industry that no other isolator in the market can match the versatility and performance characteristics of the wire rope Isolator. So, if you have plans of buying one for your industrial machines, do consider consulting specialists of the industry before purchasing one. Understand from the manufacturers how best wire rope isolators will help you solve vibration and shock issues for your machineries and then accordingly invest in what best suits your requirement.

 

 

How does a wire rope isolator bring down the level of shock and vibration in a machine?

Every industry working with machines and equipments often faces issues pertaining to high frequency noise, vibration, shock. Machines working in harsh conditions are usually unable to withstand the ongoing shock and vibration. Hence, these electronic components or machines need to be isolated to prevent any form of damage to the machines and its surroundings areas. Solutions like elastomeric mounts that withstand vibration have limited response to the shock inputs. Further, these elastomerics aren’t resistant to liquid, chemicals and extreme temperatures. Hence, engineers have developed series of wire rope isolators as isolation equipments for machines.

Wire rope isolators are new devices that are designed to handle both shock and vibration attenuation simultaneously. Depending on the requirement, vibration isolation wire ropes are installed in the machines for isolating the entire system. Typically designed for protection from shock and absorption of vibration, the combination of this resilient element along with metallic supporting frame offers the best solution for your machines. In general, there are a variety of vibration wire rope isolators available in the market to meet different requirements of vibration, shock and noise of machines. However, cable mount or cable isolators provide a higher level of isolation from shock and vibration than any other type of isolation device.

A wire vibration isolator once installed works in a specific manner to offer maximum isolation.  They deflect under load, bending the wire cables that create a spring force and in turn offer maximum protection and support to the machine in use.  When the multi-strand wire rope cable isolator flexes, it creates a friction between the wire strands that help converts the kinetic energy into thermal energy which ultimately dissipate the energy created by the vibration. Vibration isolation wire ropes come in a range of widths, height, and cable diameter for accommodating various load capacities of machines. These wire vibration isolators are easy to mount and install and are ideal for machines looking for isolation of both vibration and shock.

Andre HVAC International offers a wide range of wire rope isolators that are made of aluminum bars and stainless-steel wire ropes for a corrosion resistant and extreme temperature resistant solution. This makes our wire isolators virtually impervious to severe conditions, and practically maintenance free equipment. The wire rope isolators that we offer operate well in all forms of compression, tension, and shear. Further, these isolators are known to provide protection in all axis simultaneously. Our wire vibration isolators are not just suitable for harsh working conditions but ideal for any heavy and lightweight applications like industrial machines, medical equipment, small pumps and motors etc. So, in case you wish to buy wire rope isolators, then do give our executives a call to guide you with the purchase.

Custom designed wire rope isolators for shock and vibration isolation

Constant high frequency vibrations and shocks affect equipments causing structural damage. This in turn affects the operation of the equipment and stalls the entire working system of a machine. Hence, adding isolation equipment for vibration and shock absorption at the source is essential. For situations like these Wire Rope Isolator can be effectively used to isolate machines from any form of disturbing vibrations.  Wire Isolators are typically passive isolator that exhibits spectacular isolation capabilities.

Vibration isolation wire ropes are equipments that consists stranded wire ropes made up of individual wire strands and placed between metal retain bars that offer vibration isolation. Wire rope isolators provide damping of shock and vibration by virtue of relative motion between wire strands. In addition to damping vibration they also limit the noise and vibration occurrence caused during to start-up and shut-down transients.

Andre HVAC Inc offers a wide variety of wire rope isolators and shock isolators that are known to resolve issues pertaining to shock and vibration prevalent in any application. Depending on the machine in use, and the nature of problem, one needs to select relevant vibration wire rope isolators.

Select a wire rope isolator with right wire diameter, number of strands, cable length, cable twist that perfectly suits your machine. We provide isolators that offer superior equipment protection from any form of damage caused due to vibration or shock. Further, our vibration isolation wire rope equipment requires no maintenance, is compact and functional even under the most extreme conditions, temperature and corrosive environments.

The wire vibration isolators offer attenuation of shock similar to as they attenuate vibration disturbance. The wire rope isolators are specifically designed in a way that handles both shock and vibration. They attenuate shock with minimum travel and provide large deflection to limit the impacts within acceptable range. In addition to this its all-axes isolation permits installation vertically, horizontally or laterally offering maximum isolation. So, in case you are on a look for isolation equipments for your industrial machines then do get in touch with us to avail the best for you.

 

 

Why are wire rope isolators considered to be high performing vibration isolators?

Wire rope isolators are high performing vibration isolation equipments that help in the dampening of high frequency of noise and vibration coming from different applications. These wire rope isolators are designed and built of high quality stainless steel cable and aluminum retaining bars that offers fabulous vibration isolation. Further, these wire rope isolators are corrosion resistant, and are completely unaffected by oil, chemicals, abrasives, ozone, and temperature extremes.

Ideal to be used in a wide variety of applications these vibration isolators offer high performance in terms of isolation. They are specially designed in a way that absorbs shock and vibration while also offering the flexibility for integration into existing products. Offering versatile mounting options, crimping patterns, and size variation, these wire ropes meet all the system requirements for industrial, defense, and commercial application.

Wire rope isolators available in the market are designed and manufactured to the most stringent quality criteria. Listed below are some of the features that highlight the reasons why vibration wire rope isolators are the best and the most high performing vibration isolation equipment.

  • Wire rope isolators offer an excellent combination of shock and vibration isolation.
  • They poses high damping ratio as compared to normal vibration isolators.
  • They have the ability to withstand wide temperature range.
  • The wire rope isolators have an extremely rugged construction and known to have a long life span.
  • With wire ropes you need not worry about creeping or aging.
  • They are not affected by any form of chemicals, water, ozone, UV rays, etc.
  • These isolation equipments are versatile in nature and come in a wide variety of sizes, fittings and patterns.
  • Overall wire rope isolators are high quality vibration isolation equipments that are economical yet high performing and high dampening isolation equipment.

The docile but very effective wire rope isolation solutions

People who are aware of the damage caused by vibrations always include anti-vibration products in their portfolio, whenever they are creating a new infrastructure or installing a new machine or a piece of equipment. The preference is always been for products that are fit and forget type, requiring the least possible maintenance and care. One such product is the nimble wire rope isolator anti-vibration mount. The product is very rugged and a silent performer.

The vibration wire rope isolators consist of stainless steel stranded cables and aluminum alloy retaining bars. The cables are threaded through the retaining bars in order to provide a viable shock and vibration solution. Though the construction is all metal yet the metal alloys provide the required corrosion protection. Thus, the wire cable isolators are Passive vibration solutions through wire rope isolatorsenvironmentally stable and are not affected by the extremity of temperatures and harsh industrial atmospheres. The wire rope isolator for vibration damping performs its function without being affected by chemicals, ozone, oil, water, and abrasives.

The wire isolators exhibit non-linear stiffness behavior. The type of deflection will help in the selection of the wire rope insulators. The spring rate is different for larger shock deflections and small deflections. The average stiffness values of the wire isolators for full loop versions are normally listed on the website or catalogues. The damping values are typically around 10 per cent, depending on the input level and size. In the case of unstable high structures, it is recommended to use stabilizers. A typical example is a piece of equipment where the height is more than twice the base width.

In the places where there is a limitation of space, the compact wire rope isolators provide the ideal solution. As the name suggests, these vibration wire rope isolators provide the cost-efficient, shock and vibration isolation in cringed spaces. The single point installation makes it easy for the compact wire rope isolators to be installed in precise and sensitive applications like electronics and lab equipment. The compact vibration wire rope isolators provide the adequate reliability that is unaffected by temperature or substrate requirements.

The wire rope ISO mounts are specifically meant for applications like cameras to get over Keep the vibrations out with the wire rope isolatorsthe vibration induced rolling shutter disturbance in the HD video. The moisture in the field or low temperatures does not affect the woven stainless steel wire rope isolators. The wire isolators are very rugged but easily adjustable to allow for quick fine-tuning in the field conditions. Design upgrades are available with more holes in the wire rope isolator for looser coil tension. The wire rope ISO mount is cost effective and holds the camera firmly in place.

The wire rope isolator CAD models are available for download from a number of websites. It is also possible to join forums for the model downloads.  The CAD modeling makes it easy to select the wire rope isolator suited for the required application. The armed forces have the requirement of the wire rope isolator for vibration damping in rough terrains and in heavy-duty applications. They can counter the impacts from collisions and poor road conditions. You will also find them in shipping containers, aircraft, and medical equipment etc. While in the air they can withstand high-G maneuvering, turbulent air and hard landings. The wire cable isolators are free from creeping or ageing and have a long lifespan. It is also possible to do quick and economical prototyping for specific requirements.

The wire rope isolator anti-vibration product can be used in a variety of load conditions that include compression, shear, and rolling mode etc. The wire isolators also withstand the combination of loads like the 45-degree compression and rolling. The cable that is looped through the retaining bars is responsible for the elasticity in the wire rope isolators giving it the spring function. On the other hand, the relative friction between the strands of the wire rope provides the damping function in the wire rope isolator. To get the right kind of performance and for proper selection of the wire rope isolator for vibration damping, it is important to understand the spring behavior and damping function.

Andre HVAC International Inc. is a leading supplier of a diversified range of wire rope isolators for vibration damping. It provides customized technology solutions and highly engineered wire rope isolators for the growing industrial markets in the world. The solutions from AHI are well accepted and recognized as the preferred products for vibration isolation. The customized solutions have performed well in challenging applications and harsh industrial environments.

Get rid of the vibrations with wire rope isolators and rubber mounts

The vibration and noise emitting from the machines and equipment in operation may appear to be harmless on the surface. The people may get perturbed by the noise but may get used to working in the noisy industrial environment over a period of time. However, vibration and noise are the most destructive agents in the industrial environment and their effects are known in the form of machine breakdowns, fatigue failures, and health deterioration in human beings. By the time we realize these damages it is already too late. Products in the form of vibration wire rope isolators and rubber vibration dampening mounts are available today to stem the vibrations and prevent them from causing damage. Let us look at these products.

Wire cable isolators: The vibration isolation wire rope plays the crucial role in the selection of the right kind of isolator for the equipment. If you choose the right wire

Wire cable isolators

Wire cable isolators

characteristics like the wire diameter, number of strands, wire length, wire twist, and the number of strands per section you can get the wire isolator that is most suited for your requirement. Sufficient literature is available onsite to help you make this choice. It is right to call them as wire rope insulators as they shield the equipment from the harmful effects of vibration. As a passive vibration insulation system, the wire isolators require no maintenance, occupy little space, and perform even in changing temperature conditions and harsh environments.

The benefits of the wire rope isolators can be summarized as:

  • Solid metallic build
  • Fail safe design
  • No maintenance; fit and forget
  • Low-frequency vibration isolation
  • Large operating temperature range from -130oC to 350oC

Rubber mounts and isolators: The rubber mounts for vibrations are crucial components in the machinery and equipment, and help in dampening the noise levels and vibrations while safeguarding the sensitive parts from the impact of the external vibrations.

Rubber mounts with studs: These types of rubber vibration absorbers are compact and highly effective in applications like compressors, pumps, motors, generators, and air conditioners. The stud type rubber vibration dampers can be used for load applications in both compression and shear.

Rubber shock mounts: The shock mount type rubber vibration isolator is designed to absorb shock for static equipment. Another product in the rubber vibration isolation mounts category is suitable for the marine application such as propulsion engines and diesel generator sets where damping of low frequencies is required.

Rubber vibration bushings: The cylindrical metal to rubber bonded bushings are used where shock absorption, noise reduction, and elimination of lubrication is required. Some of the applications include wheel suspensions and vibratory feeders.

As a leading rubber mount manufacturer, Andre HVAC International Inc. has led the way to develop solutions to isolate vibrations and reduce noise over the past 13 years. They not only have a wide range of wire rope ISO mounts and rubber vibration isolation mounts but also partner with you in developing a new application or capitalizing on their existing technology. You can be sure of finding the answer to your vibration damping needs from them.