The neoprene elastomer based anti-vibration pads and mounts have come a long way

The history: The equipment and machinery mounting pads are an important vibration control components used by the industry. Though there are a number of machine mounting pads available in the market you can make a choice depending on your requirement. They necessarily consist of a metallic portion that is bonded to the elastomer. About three-quarters of a century ago the machine pads were designed for shear loads. The shapes were circular or the parts were available in strip lengths so that they could be cut to size. However, the product failed due to overloading. The bond between the metal and elastomer gave way. As a result, the compression mountings came into existence.

Design changes and material selection: The machine mounting pads based on the compression principle can withstand overloading and have a deflection characteristic similar to the shear load mountings. Over a period of time, a lot of improvements have taken place and the machinery mounting pads are available in single and double deflection types. You can also opt for the machine pads that have the rubber bonded at the bottom of the base plate. These machine mounting pads do not require any anchoring as the friction between the floor and elastomer holds the machine in place. The choice of neoprene as the elastomer element was natural because of its resistance to oil and water. The machine pads with neoprene elastomers perform well in the harsh industrial environments. The top bolt secures the machine feet to the machine pad. The process of installation is extremely simple and all you have to do is to lift the machine and place it on top of the machine mounting pads.

A versatile product: The neoprene pad with an alternating height rib pattern is used to dampen the vibrations and noise caused by equipment that operates at medium or high rpm. Typical examples include transformers, generators, compressors, fans, pumps and air conditioners. The neoprene pads are about 10 mm thick with a load capacity of 0.05 Kgf/ mm2. The pads can offer a deflection of about 3 mm and we can use multiple pads in layers if the deflection requirements are higher. Neoprene has better environmental standing in harsh conditions as compared to natural rubber. The neoprene pads can work effectively in the industrial atmosphere involving water and oil.

The combination with a natural product: The neoprene cork pad is made from a pair of neoprene ribbed sheets with a cork center sandwiched between the two. The total thickness of the neoprene cork pad is around 25 mm. It has excellent resistance to ageing, compression set, water and oil. The loading capacity is the same as that of a neoprene only pad at around 0.05 Kgf/ mm2. However, the neoprene cork pads offer a much higher deflection at 4.5 mm. Here also multiple layers of the neoprene cork pads can be used for higher deflections. The applications include vibration isolation from compressors, generators, pool pumps, air conditioning units and a variety of other equipment.

Other anti-vibration products: For old pieces of equipment, simple vibration absorbers in the form of rubber squares and composite foam with a height of about 20mm are the most suitable. They can provide solace from the noise emanating from the vibrations shaking the whole support structure. You can slide them beneath the furnaces and they act as furnace thermal mounting pads. Care must be taken that they are not exposed to naked flame or molten metal. The furnaces are otherwise insulated and hence these products give the desired performance. The HVAC mounting pads are used for installation of the air conditioning equipment. As per the recent regulations, the HVAC equipment is to be mounted on the rooftops of the high rise buildings. Since these pads are exposed to the atmosphere, neoprene is the ideal choice of the elastomer in these vibration isolation pads.

Taking cues from the excellent properties that the neoprene elastomer exhibits, Andre HVAC International Inc. has come out with a wide variety of anti-vibration pads and mounts based on it. Neoprene alone and in combination with cork provides very effective vibration damping. Whether it is the machinery mounting pad or the HVAC mounting pad, an exclusive range is available from AHI in neoprene. You have to come with the dimensions, load and deflection requirements and make a selection from the catalogues and data sheets available online. In case you need further help, you can contact our support team for the customized solution.

Select the vibration mounts with the right dampening elements

If you want to prolong your machine life by dampening the vibrations you can go in for the neoprene cork pads for your applications. The typical uses include air conditioners, pumps, presses, generators, fans and motors. The neoprene cork pad has a half inch thick cork layer centered between the ribbed neoprene pads. Neoprene is an excellent elastomer that is resistant to ageing, compression set, water and oil. Thus, the neoprene pad can withstand the toughest of environments on the shop-floor. The cork layer acts as an absorber of low frequencies of noise generated due to the machine vibrations.

The neoprene cork pad has to be cut in such a fashion so as there is not more than 50 pounds per square inch of machine weight on it when installed. Since the machines are

dampening elements

dampening elements

normally designed according to this load the neoprene rubber cork pad acts as an excellent machine mounting pad. While cutting the machine pad according to the mounting base of the machine, care must be taken to leave a ½ inch margin all around. The neoprene rubber cork pad can help in additional vibration isolation with the alternate rib height design. This design is well adapted to both high and low weight loads.

The neoprene vibration isolation pad also comes as an elastomer sheet with waffle molded design. The isolation pads can be placed beneath the feet of the machine by lifting it gently. The waffle design in the rubber pads allows for material expansion and highest deflection without loss of stability. The neoprene vibration isolation pads not only provide a solid hold for both the floor and machinery but also give the maximum resilience and minimum of creep.

The natural rubber vibration pads withstand a load of 45 pounds per square inch. Each square section has four suction holes of about ½” diameter that gives the firm footing to the equipment on the floor. The non-vibration pad comes in an 18” X 18” size made up of multiple square sections that can be easily cut and separated as per the customer requirement. The rubber pad has a rated deflection of 3/16”.

The rubber vibration dampening mounts come in various shapes and sizes to suit specific customer requirements. The vibration isolation mounts come with a mounting stud and nut for ease of installation. Another rubber vibration isolator comes a coil spring and mounting cap or plate on either side. The other type of rubber vibration mounts and shock mounts include products like center bonded mounts, grommet isolators, machinery mounting pads, platform mounts and two-piece mounts etc.  The vibration rubber mounts result in greater machine accuracy, longer service life, smoother operations and reduced maintenance.

Andre HVAC International Inc. made a modest beginning in 2003 when it came out with its range of vibration dampening sandwich mounts, rubber isolation pads, HVAC mounting pads and rubberized hangers. From the humble beginning, AHI is today a global enterprise that caters to vibration isolation needs and requirements of a large number of customers.

 

Vibration free environment helps in longer equipment life

Air compressor mounting pads: In the case of compressors the vibrations result from the unbalance of the rotating parts or from the attached piping structure. The unbalance is generated due to unequal weights on the piston pairs and is transferred onto the crankshaft. The piping structure resonates when some vibration in the system comes close to the natural frequency of the piping. The air compressor mounting pads not only dampen the vibrations but also provide for the ease of levelling and alignment.

The compressor machinery mounting pads have elastomeric elements and threaded centre bolts which offer a host of benefits:

  • Ease of installation with no requirement of anchor bolts.
  • Simple levelling and alignment leading to reduced wear and tear.
  • Reduction in vibration and shock
  • Longer running life
  • Better structural safety for the plant.

Furnace thermal mounting pad: The machine pads come are simple rectangular rubber pieces that come in several lengths and widths. They consist of an elastomeric element

Air compressor mounting pads

Air compressor mounting pads

and composite foam and are less than an inch high. They can be positioned below the furnace and the size and quantity are decided as per the weight and size of the furnace. The furnace thermal mounting pads are ideal for old equipment that creates a ruckus.

Anti-vibration pads for washing machines: The washing machines create a lot of vibrations due to the uneven load during rotation. The washing machines will walk during the work cycle even after the levelling has been done. The solution does not lie in anchoring the machine to the floor but to use the anti-vibration pads for washing machines. The visco-elastomeric property of the anti-vibration isolation pad ensures that the vibrations are damped and prevent the machine from sliding on the floor.

HVAC mounting pads: The waffle and ribbed anti-vibration pads are used for the mounting of the HVAC equipment. The waffle design has inbuilt suction cups and does not require any bolting. The waffle design ensures superior vibration damping. The multi-layered ribbed rubber pads offer both vibration and noise control. The waffle and ribbed HVAC mounting pads are meant for simple field installation and can be selected based on the load and deflection characteristics.

 

Anti-vibration pads for washing machines

Anti-vibration pads for washing machines

Cork and neoprene rubber pads: The cork rubber pad that has a cork core with rubber glued to both the surfaces. The arrangement of materials, forces sound to pass through zones of different density. The neoprene cork pads are especially recommended for acoustical control rather than vibration damping. The neoprene in the cork rubber pad provides it with good weather resistance. Similarly, anti-vibration grommets are used for isolating sensitive lab equipment and electronics from the supporting frames.

Andre HVAC International Inc. has been in the business of vibration and noise control since 2003. The leading anti-vibration pad supplier has a wide variety of isolation mounts and pads for the industrial application and home use. Whether it is a machine like a compressor or home equipment like a washing machine you are likely to find the suitable anti-vibration mounting pad with AHI.