Anti-vibration mounts and their different applications in the industry

What is an anti-vibration mount
Antivibration mounts are commonly used HVAC vibration isolation mounts for the purpose of reducing noise and isolating vibrations produced from machines. Rubber bonded to metal is the most common type of antivibration mount used in the industry. These anti-vibration rubber mounts are designed in a way that ensures low profile installation, and is an ideal anti-vibration method for various types of equipment and installations. These products are readily available in a wide variety of sizes and material to suite every installation requirement in the industry.

Benefits of anti-vibration mounts

  • Anti-vibration mounts are isolation equipment’s that help in significant reduction of vibration and noise from the machines.  This in turn facilitates peaceful working for employees without having to bear the annoying noise.
  •  Another benefit to installing these antivibration mounts is protection against the vibrations caused in machines. Vibration can negatively impact machines by causing malfunctioning of its parts and ultimately leading to a complete failure of machines. Hence, anti-vibration mounts are essential to protect industrial machines and equipment’s from such damage.
  • Other than protecting machines, Anti-Vibration Mounts provide helps in levelling of machines or equipment’s that they are installed in. Further, they are even designed to handle a wide range of loads under varying environmental conditions.
  • What makes these equipment’s so popular is their strong and versatile features of being corrosion and temperature resistant and easily installable equipment’s.

Application of anti-vibration mounts

Anti-vibration mounts for air compressor-
Compressor Mounts helps control vibration in reciprocating machines and other piping system while also provide optimum levelling and alignment to the systems in which they are installed. These anti-vibration mounts help dampen both vertical and horizontal impacts in reciprocating machines and is further designed in a way to prevent machines from walking. Easy to install or mount within minutes without requiring anchoring makes this equipment very popular in industrial usage.

Anti-vibration mounts for diesel generator
Diesel Generators are often prone to mechanical vibrations which is caused by imbalanced forces and gas fluctuations of the engine and engine configuration. Vibration from these Diesel Generator can result in disturbances to adjoining structures and buildings, failure of components and ultimately result in breakdown. To prevent such damages anti-vibration mounts for diesel generators are installed. The mounts insulate the structure-borne noise and vibrations of the generator and the overall machine frame. These anti-vibration mounts are not just used for generators, but also for other machines such as oil pumps, emergency power units and stationary diesel engines.  The anti-vibration mounts for diesel generators can be mounted on both external and internal generator frames. Their compact design makes it easy fitting below the generator. Further, the metallic parts on generator mounts are corrosion resistant.

Anti-vibration mounts for washing machines
Manufacturers of antivibration mounts specifically design small machinery mounts that are specially conceived for vibration isolation of house hold application. They are used for the attenuation of vibrations and reducing of high frequency structure-borne noise. These anti-vibration mount are commonly used for household appliances like washing machines, loudspeakers, musical instruments and mounting systems of computer equipment. The anti-vibration mounts for washing machined not only helps reduce the noise and vibration but also prevents walking of machines. 

A perfect reference guide for all information on Cylindrical Isolator Mounts

Cylindrical anti-vibration mounts are isolation equipment’s made of the finest quality rubber and metal for effective vibration isolation and noise damping of a wide range of installations. Cylindrical isolator mounts, which are also called cylindrical bobbins or bobbin mounts are available in range of materials ranging from Chloroprene, Ethylene Propylene Terpolymer, to Ntrile Butadine Styrene Butadiene, Butyl, Polyurethane, Silicone Rubber and Fluorocarbon.

Simple yet effective these cylindrical vibration isolators can be easily installed to any machine and at the same time offer maintenance free life-long service. Available in many different sizes, studs, threads and tapped holes make it ideal for a wide variety of applications. These cylindrical anti-vibration mounts facilitate protection of sensitive electrical equipment to industrial applications such from shock, vibration and high frequency noise. Given below are some of the additional benefits of cylindrical vibration isolators discussed-

  • Other than isolating vibration and preventing high frequency noise, these cylindrical anti-vibration mounts helps reduce the wear and tear of machines and facilitates extended life of the machinery
  • These vibration isolation mounts provide increased machine protection
  • Installation of these mounts facilitate reduced maintenance and repair costs
  • With reduction in high frequency noise from machines helps improve the working environment of employees in the industry.
  • Vibration reduction mounts also help reduce shock to floors and foundations on installation.

Applications:
Cylindrical mounts are often used as a buffer or sandwich between two objects such as a motor or fan and a mounting frame. They are used across industry in different applications including motors, blowers, fans, HVAC, compressors, gensets, welders, panels, materials handling equipment, pumps, office equipment, medical devices, centrifuges, dryers, lawn and garden, grinding machines, hvac equipment, relays, generator engines, blowers, bumpers, appliances, electric control panels and automotive equipment.

Features and Benefits
Given below are some of the features and benefits of cylindrical isolator mounts that make it a popular isolation equipment.

  • Cylindrical anti-vibration mounts are comparatively low cost
  • They are easy to install and practically require no maintenance.
  • Vibration isolation mounts offer compression loads ranging 2 to 5,000 pounds
  • They are equipment’s that can be loaded in the compression or shear modes.
  • These cylindrical isolator mounts are available in natural rubber, Neoprene, and Nitrile and can also be customized as per requirement.
  • These mounts are available with male & male, male & female, female &female, single male, and single female hardware.
  • Made of rubber and metal, these mounts are resistant to corrosion and other environmental adversities.

 

 

Types of Anti-Vibration systems for industrial machines and other installations

Industrial machines and equipment’s often produce high frequency noise and vibration that has a direct impact on its shelf life and operation. To prevent such fallouts in an industry, anti-vibrations mounts are installed to offer the required protection. In general, there are a wide range of products available in the market to meet your system requirements and they include anti-vibration mounts,anti-vibration spring hangers, wire rope isolation mounts and other such similar vibration isolator hvac equipment. As a solution to the issues of vibration and noise, we have listed a few types of vibration isolators for HVAC equipment’s and other industrial applications.

Spring isolation Hangers : Spring isolation hangers are anti-vibration systems that are generally used in suspended applications like the pipes, ductworks and other suspended equipment’s.  Installation of these spring type vibration isolator will prevent transmission of vibration to the surrounding structure and prevent any form of damage to it. Spring isolation hangers come in varied size and material depending on the application requirement. Additionally, they these spring vibration isolator hangers are rugged, corrosion resistant and highly adaptable in nature which make it an ideal vibration isolator for hvac equipment.

Vibration Isolation Pads : Available in various sizes, thickness and materials, vibration isolator pads are low cost equipment’s that provide effective vibration isolation. The Anti-Vibration Pads are made from vibration absorbing materials  like springs and rubber that effectively facilitate isolation of vibrations produced by the machine.  These vibration isolation pads are made with high strength materials and high-quality production that assure maintenance free, lifelong service. Vibration isolator pads are commonly used in applications like fans, fan coil units, air handling units, generators & pumps etc.

Seismic restraint isolators and snubbers : Seismic Snubbers and isolators are equipment’s designed to be used in locations subjected to earthquakes, high winds, or other external forces that displace the resiliently supported equipment. The seismic snubbers are heavy structured steel assembles designed to limit lateral and vertical equipment motion when placed at the base of vibration-isolated equipment. Further, these seismic snubbers take care of errors in alignment or minor shifting if any in the installations. These seismically rated equipment’s are available in varied sizes, configurations, and can also be customised to any size as per the equipment type.  Seismic restraint isolators and seismic snubber are used in applications ranging from air handling units, air conditioners, blowers, bases, condensers, chillers, cooling towers, compressors, fans, Motors, Piping and other equipment’s installed on Vibration Isolators in Auditoriums, Buildings, Hotels, Hospital,

Wire rope isolators : Wire rope isolators are equipment’s constructed from aluminium alloy retaining bars, stainless steel cables and stainless-steel retaining screws, that are ideally built for heavy-duty applications. Generally, equipment’s like Wire rope isolators for industrial use is very common. However, they are also widely used in other industrial, vehicular or military applications like types of military applications, rough terrain vehicles, industrial and medical equipment, shipping containers, aircraft, HVAC equipment, generators, pumps motors, blowers, mechanical devices, industrial vehicle, electronics etc. These wire rope isolators for vibration isolation of equipment’s are popular across industries and known for its versatile features. They are maintenance-free, corrosion-resistant and known to provide isolation protection in all directions. They require minimal space and can easily function under varying temperatures and corrosive environment as well.

Surprising Effects Of Noise On Our Health

When was the last time when you were utterly annoyed because of loud noises at work or inside the house? Did you know that noise pollution can actually lead to harmful effects on the health of your heart, for example? In fact, in 1972, the U.S. Environmental Protection Agency started to raise awareness in regards to the harmful effects of noise pollution on people’s health in general and decided to pass a Noise Control Act in an attempt to offer better protection against it.

How Bad Is Noise Pollution, Really?

Contrary to the popular belief, noise pollution is not just what you are used to experiencing during rush hour or when you pass by an active construction site. Even something as a faulty or old HVAC system that has not been serviced in years, a loud desktop computer, or your home appliances could be responsible for noise pollution, along with the continuous humming of an AC or a furnace.

casino gambling

If you frequently use a set of headphones when playing online casino games or video games, you are experiencing a form of noise pollution without even realizing it. You might also be familiar with a different type of noise pollution when going out and being around others – social noise that we are all faced with when being in a crowded public space.

Generally speaking, noise pollution refers to any sound that is capable of lowering the quality of our lives.

What Are The Effects Of Noise Pollution?

Hearing Problems

  • It can lead to hearing impairments and hearing loss when the noise goes over 85 decibels. Unfortunately, we are constantly exposed to noises that go over the number of decibels that are considered safe for our ears.
  • Just think in terms of lawnmowers that use gas that go higher than 90 decibels, hair dryers that go over 94 decibels, or the headphones you use when playing casino games online with captivating music and sounds that you love listening to that easily go over 100 decibels when turned up. All these noises that we are so used to could wreak havoc on the health of our ears and impair the hearing.
  • It takes around eight hours of exposure to sounds of 85 dB for hearing damage to happen and only two hours of exposure to sounds that go higher than 91 decibels to cause damage to the ears.

Heart Issues

  • Heart problems are another effect of prologued exposure to loud noises since they are known to create the specific fight-or-flight response in the nervous system while boosting the amount of cortisol and other stress hormones. When the body is subject to a continuous flood of stress hormones, it will eventually lead to cardiovascular problems.

Learning Problems In Children

  • Noise pollution affects the learning abilities and cognitive skills of children whose schools are exposed to noise pollution from heavy road and air traffic. Children’s reading abilities, along with their memory and performances during standards tests are significantly lower compared to children who attend schools that are not exposed to the same levels of noise pollution.

Sleeping Disturbances

  • Noise pollution causes sleeping issues ranging from poor quality sleep, mood swings, feeling sleepy and fatigued during the day, and being unable to focus and learn new things. In the long term, poor sleep tied to noise pollution can also cause serious heart problems such as cardiovascular disease.

Psychological Effects

  • The inability to relax during the day, when at home, because of old, faulty, and loud HVAC systems can occur at sounds as apparently low as 68 dB, which is about the level of noise of an average TV set when turned on. Most people tend to feel a lot more anxious, and their overall mental welfare is disrupted when subject to continuous and annoying noise.
noise pollution

Poor Work Productivity

  • This is also one of the reasons why employees’ productivity at the workplace can be severely affected. To ensure the best working environment, make sure that all noise pollutions sources are eliminated. This means replacing or fixing any broken or damaged HVAC and A/C systems, old coy machines and printers, and similar office appliances.

Tips For Protecting Yourself Against Noise Pollution

Fix any broken appliances at home and at the workplace, including damaged and old HVAC systems that can get particularly loud. Try to use all-purpose disposables or invest in custom-molded earplugs to protect your hearing. Pay attention to the noise-reduction ratio number on these products and buy earplugs with a high NRR number so you can soften the sound with more ease when sleeping, playing music, or attending a music concert. Turn down the music or the TV when using speakers and headphones and limit your music sessions to no more than an hour at 60% volume at a time.