Wire rope isolator, a versatile piece of equipment for vibration isolation

Wire rope isolation equipment’s are used in the industry for the purpose of dampening high frequency noise, shock and vibrations. These high performing wire rope isolators for vibration isolation of equipment are extremely versatile and can be used endlessly in any applications. These equipment’s are very useful tools as they offer excellent vibration isolation under the most extreme environmental conditions in terms of chemical, pollution or extreme temperatures.

Wire rope isolation equipment’s are tools that can easily adapt to elastic displacement and also offer multi-directional vibration isolation. Further, they can be installed in different ways and are known to have a long-life span. Wire rope isolators for industry are very popular for their versatility and special features. These wire rope isolators are made of heavy duty stainless steel braided wire rope cables that are threaded through aluminium alloy retaining bars, crimped and mounted for maximum shock and vibration isolation. They are corrosion resistant stainless-steel metal construction that unaffected by harsh environmental conditions and temperatures, oils, abrasives, humidity, grease, chemicals, dust and erosion of organic solvent.

With equipment’s like these wire rope isolators for industry, one can virtually resolve any shock and vibration issues arising in heavy-duty industrial machines like generators and applications like as precision instruments, transportation of missiles and satellites, processors, communication units, protection for navigation and launching systems as well as large scale construction. All that required to be done is select wire rope isolators with appropriate characteristics like the wire diameter, the number of strands, cable length, cable twist and the number of cables per section. Wire rope isolation equipment’s are designed to offer industrial machines with superior equipment protection. Ideally, these isolation systems require no maintenance, use little space and function even under varying temperatures and in corrosive environments. With the special features and designs of wire rope isolators, they are capable of handling both shock and vibration effectively. In addition to this, the three-plane, all-axes isolation permits installation in any attitude – vertically, horizontally or laterally. 

Other than for the industrial use, the use wire rope isolators for military and vehicles is also very popular.  Used in most industries and practically on every application, the wire isolation equipment’s are an ideal solution for vibration isolation of machines.  Generally these vibration isolation equipment’s are used in applications ranging from electronics, airborne equipment, generators, drones, motors, pumps, blowers, fans, mechanical devices, HVAC equipment, electronics, to cameras, marine equipment, industrial vehicles, fuel tanks, engine suspension, boat and ship, mounted cameras, rough terrain vehicles, industrial and medical equipment, mobile equipment, compressors, shipping containers, computer cases and hard disc drives, industrial and military applications and aircraft and such similar systems.

Seismic snubbers and isolators an ideal tool for vibration isolation and seismic restraint

Seismic snubbers and isolators are the most reliable and popular equipment’s used in the industry for the purpose of restraining mechanical equipment during a seismic event. These seismic snubbers are ideal for applications which require directional restrains from all sides. So, if you install a seismic snubber to your equipment’s, the snubbers will provide safety in all direction and further take care of errors in alignment and in case of minor shifting as well.

In general, seismic restraint isolators and seismic snubbers are designed in a way to be used in locations that are subjected to earthquakes and external forces that could possibly displace vibration isolators HVAC equipment. Machines and equipment on resilient supports such as spring, neoprene or vibration isolators need to be seismically rate to handle the high G force from all directions during such an event.  However, by using a well- designed resilient seismic snubber around the equipment or machine, motion can be limited and the machine can remain in place.

Other than that, seismic snubbers are mechanical device designed & engineered for damping of low frequency movements or limit the pressure & velocity of a machine. Mechanical Snubber is used to prevent shock & vibration forces that can cause damage in to machines and industrial equipment’s. They limit the load and high frequency vibration that could possibly affect the machine in which they are installed. So, basically when there is a disturbance that occurs, the seismic snubbers act as a resistant device, absorbing the energy and preventing the transfer of vibration, shock or any form of impact to the machine & reduce or eliminate the potential damage.

Structurally sound and rugged, these equipment’s have been designed to resist the imposed force from external sources yet allowing normal operation of the machine and limiting the transmission of vibration to the building. These seismic snubbers are equipment’s that features good shock & vibration absorption. These devices are simple isolation equipment’s that are easy to use, install and that require less or no maintenance. They provide you good resistance to high impact & radiation and are tools that take care of all the alignment errors in machines.

Seismic restraint isolators and seismic snubbers are equipment’s that are commonly used in various industrial and commercial applications like the air conditions, compressors, chillers, cooling towers, fans, coils, piping units, motors, blowers & much more. Further, seismic isolators for the building are installed under & alongside application to prevent any kind of damage from the seismic force during an event of earthquake. 

So, to avoid any damage to your machines and equipment’s due to the high frequency vibration, shock and external force impacts, we would recommend installation of seismic snubbers to your equipment’s for better protection. Depending on your requirement, look for best options by consulting the suppliers and buy quality seismic snubber for your industrial machines.

Cylindrical vibration isolators for industrial machines and equipment’s

Cylindrical anti-vibration mount is the most common type of anti-vibration mounts used across industries. These cylindrical isolator mounts are designed to protect machinery and equipment from high frequency noise, vibration and shock. Their unique design and features facilitate its usage in a wide variety of applications ranging from machines as diverse as the electric motors to HVAC fan units and many such similar applications.

Cylindrical vibration isolators are used for both active and passive vibration suppression as well as shock and structure-borne noise control. Cylindrical vibration isolators are designed in a way that can be installed in both compression and shear designs. Popularly known as sandwich mounts, stud-plate mounts or bobbins, these cylindrical mounts are made of natural rubber for affective noise, shock and maximum vibration isolation in most industrial machineries.

The Cylindrical mounts are made of the finest quality rubber and metal to meet the most demanding requirements and for effective vibration isolation and noise damping especially for a wide range of frequenciesYou can also get Cylindrical vibration isolators in different compounds to suit your requirement. They can be available in compounds as diverse as Chloroprene, Ethylene Propylene Terpolymer, Ntrile Butadine Styrene Butadiene, Silicone Rubber etc.

Installation of Cylindrical vibration mounts often helps in reducing transmitted vibration in reciprocating or rotating equipment while also helps prevent the transfer of structure-borne noises. Constructed of high quality material the cylindrical mounts ensure to provide superior protection and vibration isolation at the most reasonable price.

Simple yet effective the cylindrical anti-vibration mounts are easy to install and further require less or no maintenance. These anti-vibration mounts come in varied sizes, studs and threads to suit a variety of applications ranging from electrical equipment to industrial machineries and applications and commercial grinding machines. Further, cylindrical mounts are also often used as a buffer or sandwich between two objects such as a motor or fan and a mounting frame for dampening of shock and noise and isolation of vibration. The common applications in which cylindrical anti-vibration mounts are used in are compressors, HVAC equipment, pumps, motors generator engines, grinding machines fans, blowers, bumpers, relays, appliances, and automotive equipment.

To understand the cylindrical isolator mounts you need to first known its features and benefits and hence we have listed below the same for your reference.

Features of Cylindrical anti-vibration mounts-

  • Simple design of the equipment makes it easy for installation and use
  • They are designed in a way that they can be used in most industrial and commercial applications
  • Cylindrical mounts can be loaded in the compression or shear modes
  • Cylindrical anti-vibration mounts require no maintenance
  • They are known to be low cost HVAC vibration isolation mounts
  • They are available in different compounds including standard natural rubber, and customized neoprene, Nitrile etc.
  • Available in different sizes to suit different application

Benefits of cylindrical isolator mounts

  • Cyindrical Anti vibration mounts are easy and quick installation
  • They facilitate increase in the life span of machinery
  • Installation of these antivibration mounts reduce maintenance and repair costs
  • Their installations limits shock to floors and foundations

 

Common Queries pertaining to the use of Vibration Isolation Mounts for industrial application

What is a vibration isolation mount?
Vibration Isolation Mounts are equipment’s used in the industry that helps in vibration isolation and lowering structure-borne noises. Popularly known as anti- vibration mounts, or even rubber vibration isolation mounts and anti-vibration shock mounts are available in a large variety to suit different application needs. These HVAC antivibration mounts are designed of different materials to provide maximum isolation to the industrial applications in which they are installed.

What are the different applications in which Vibration Isolation Mounts are used?Vibration reduction Mounts are often used in a variety of HVAC applications. Other than that, they are also used in equipment’s as diverse as Military equipment, Medical equipment, Agricultural equipment, Pumps, Fans, Motors, Machinery, Compressors, Air handling equipment and such similar applications.

Why does any industrial application require Vibration Isolation Mounts?Noise and vibration is the most common yet complicated issue faced in industries in most areas of applications. It is essential to reduce the transmission of vibration and damping of noise between two elements or parts of machines when operational. This mainly because if resonance occurs in a mechanical system it can lead to failure of the entire system. However, by installing vibration isolation mounts you can protect the sensitive components and reduce or limit the potential damage to machines and further extend its life. Vibration isolation mounts are designed to accommodate both shear and compression loads and limit any damage to the machines.

What are these vibration isolation mounts made off?
Anti-vibration isolation manufactures design and develop anti-vibration mounts using various rubbers metals and rubber polymers, for creating a superior rubber-to-metal bonding. These vibration reduction mounts are designed to offer maximum isolation of vibration noise and shock. These Vibration isolation mounts are end results of a rubber to metal bonding process which involves rubber to a metal substrate that includes metal studs, inserts and plates. Vibration mounts can further be customized and built of different materials to suit the requirement of a particular application.

What are the different types of Vibration Isolation Mounts available in the market?
There is a wide range of anti-vibration mounts available in the market and used for the sole purpose of isolation and dampening of high frequency noise and vibration from machines. So, while there are these mounts made of different materials there are different types as well available and they are vibration isolation spring mounts, spring floor mounts to cylindrical isolator mounts, seismic mounts to conical mounts and so on. While cylindrical isolator mounts are made with double male threaded single male threaded stud, and double female threaded or single female threaded insert, the conical mounts have a single male threaded stud or single female threaded insert. These studs can be made of any metal and can be plated as per the specific requirements as well. In addition to this, the rubber mounts designed range from natural rubber, neoprene rubber to even silicone rubber. Whereas spring mounts are made of knitted stainless-steel mesh wherein mild steel is used and their springs are made of high tensile steel.